This product requires a service every 12 months to ensure it continues to operate safely and efficiently. Regular servicing helps maintain performance, prevent issues, and extend the lifespan of your equipment.
Service Interval Reminder
This product requires a service every 12 months to ensure it continues to operate safely and efficiently. Regular servicing helps maintain performance, prevent issues, and extend the lifespan of your equipment.
BHW DH Heavy-Duty Electric Hoisting Winch – 100–500kg WLL (12V / 24V DC)
BHW-EW-DH
BHW heavy-duty 12V/24V electric hoisting winch, 100–500 kg WLL, reversible DC motor with safety brake and pendant control. Compact, portable winch supplied with wire rope for safe lifting in workshops, marine, and industrial applications.
Price on request
Description
Compact 12V/24V DC Electric Hoisting Winch for Mobile Applications
The BHW DH Heavy-Duty Electric Hoisting Winch (100–500 kg WLL) is a compact, low-voltage lifting solution designed for safe, efficient, and reliable hoisting applications in mobile, workshop, marine, and industrial environments. Operating on 12V or 24V DC power, this electric winch is ideal where mains electricity is not available or where portable, vehicle-mounted, or off-grid lifting capability is required.
Reversible Permanent Magnet Motor for Efficient Performance
Engineered for durability, safety, and ease of use, the unit features a reversible permanent magnet motor that delivers consistent performance with a low amp draw, improving duty cycle efficiency and reducing strain on power systems. This makes it especially suitable for applications requiring repeated lifting cycles with minimal downtime.
Dual Dynamic and Mechanical Braking for Enhanced Load Safety
Safety is a core design feature of the BHW DH winch. It incorporates both dynamic and mechanical braking systems, ensuring instant load holding and controlled stopping under all operating conditions. This dual braking setup significantly enhances operator safety and load stability during lifting operations.
Lightweight, Compact Frame with Multi-Position Mounting Options
The winch is designed with a lightweight and compact frame, allowing for easy installation, portability, and integration into a wide range of equipment setups. It can be installed in multiple orientations, including standard and inverted mounting positions, providing flexibility across diverse lifting configurations.
A 3.5 metre plug-in pendant control is supplied as standard, featuring two-button operation and an emergency stop function for safe, precise control of lifting and lowering operations. The system also includes a quick-release power lead with a commercial 2-pole plug, allowing fast setup and removal in field conditions.
Quick-Release Power Lead for Fast Setup and Removal
The hoist comes complete with galvanised wire rope, offering improved corrosion resistance and extended service life. A 360° swivel safety hook with integrated safety catch is included to ensure secure load attachment and safe handling during operation.
Designed for efficiency, the winch benefits from an optimised rope-to-drum ratio, which improves rope layering, reduces wear, and extends wire rope lifespan. The low-noise design also reduces operational sound levels, making it suitable for environments where noise control is important.
Fully Compliant with BS EN Standards, CE & UKCA Certified Design
Compliance is a key feature of the BHW DH winch. It is designed in accordance with BS EN 14492-1 (winches) and BS EN 14492-2 (hoists), supporting conformity with the EU Machinery Directive and UK Health & Safety at Work Act 1974. All units are supplied with CE and UKCA marking, along with a full Declaration of Conformity.
For added safety and longevity, the system is designed with strict engineering guidance on wire rope selection, minimum breaking force (MBF), and drum ratios, ensuring optimal performance across hoisting and pulling applications.
Winches with capacities above 1000 kg require load limiting, and correct application selection is essential to ensure safety, compliance, and maximum equipment lifespan.
Technical Specifications
- Capacity: 100 kg – 500 kg WLL
- Power: 12V / 24V DC
- Motor Type: Permanent magnet, reversible
- Brake System: Dynamic + mechanical fail-safe brake
- Control: 3.5 m pendant (2-button + emergency stop)
- Hook Type: 360° swivel safety hook
- Wire Rope: Galvanised, supplied as standard
- Mounting: Foot-mounted (multi-orientation capable)
- Compliance: BS EN 14492-1 & BS EN 14492-2
- Certification: CE & UKCA marked
Applications
- Vehicle recovery and mobile lifting systems
- Workshop and maintenance lifting operations
- Marine and offshore light-duty hoisting
- Industrial equipment handling
- Portable and off-grid lifting applications
Technical information
| WLL | 120kg, 300kg, 500kg |
|---|---|
| Power | 12v, 24v |
Key Features
- Working Load Limit (WLL): 100 kg – 500 kg
- Power Supply: 12V or 24V DC
- Reversible permanent magnet motor
- Low amp draw for improved duty cycle performance
- Dynamic + mechanical braking system for instant load holding
- Lightweight, compact and portable design
- Low noise operation for reduced sound pollution
- Supplied complete with galvanised wire rope
- 360° swivel safety hook with safety catch
- 3.5 m plug-in pendant control with emergency stop
- Quick-release power lead with 2-pole plug system
- Flexible mounting (including inverted installation)
- CE and UKCA marked with Declaration of Conformity
Safety & User Instructions
- Always ensure correct load rating (100–500 kg WLL) is selected for the application
- Inspect wire rope, hook, and braking system before every use
- Do not exceed the rated working load limit under any circumstances
- Ensure minimum 5 wraps of wire rope remain on the drum at all times
- Do not use for personnel lifting or unsafe lifting configurations
- Ensure the winch is securely mounted to a suitable structural point
- Keep clear of moving rope and suspended loads during operation
- Use appropriate PPE including gloves, boots, and eye protection
- Disconnect power before maintenance or inspection work
- Follow all applicable BS EN 14492 safety standards and LOLER regulations
